重工清洗破局！8吨承重+3.2米大托盘，单工位旋转喷淋机，油污一键清零

　　Heavy industry cleaning breaks through! 8-ton load-bearing capacity+3.2-meter large tray, single station rotating spray machine, one click oil pollution clearance

　　做重工、铸造、机械加工的老板们，是不是都被重型工件清洗愁得头大？车间里的铸件、重型轴承、大型机加工件，个个都是“大块头”，油污厚到结块，普通清洗机托盘太小根本放不下，勉强塞进去也转不开；人工清洗更离谱，3-4个人围着一个工件擦半天，缝隙里的油污还是洗不干净，不仅费工费力，还耽误后续探伤、检修和组装，甚至可能留下安全隐患——就像很多重工车间的轴承清洗，油污残留会有热轴风险，影响设备运行安全。今天就给大家唠个重工清洗“救星”，一款单工位旋转喷淋清洗机，用大白话+实打实的数据，把它的硬核实力讲透，彻底解决重工车间清洗难题，重工老板看完直接闭眼冲。

　　Are bosses in heavy industry, casting, and mechanical processing all worried about cleaning heavy workpieces? The castings, heavy-duty bearings, and large machined parts in the workshop are all "big chunks", with thick oil stains to the point of clumping. The trays of ordinary cleaning machines are too small to fit in, and even if they are forced in, they cannot be rotated; Manual cleaning is even more outrageous. 3-4 people rub around a workpiece for half a day, but the oil stains in the gaps still cannot be cleaned. This not only requires labor and effort, but also delays subsequent inspection, maintenance, and assembly, and may even leave safety hazards - just like the bearing cleaning in many heavy industry workshops, oil residue can pose a risk of overheating and affect equipment operation safety. Today, let me talk to you about the "savior" of heavy industry cleaning. A single station rotary spray cleaning machine, with plain language and practical data, explains its hardcore strength and completely solves the cleaning problem in heavy industry workshops. After reading it, the heavy industry boss closed his eyes and rushed forward.

　　先给大家上一组硬数据，直击重工清洗痛点：这款单工位旋转喷淋清洗机，专门为重型工件量身打造，托盘直径达3.2米，比市面上常规重型清洗机托盘大40%，承重直接拉满到8吨，不管是直径2.8米以内的大型铸件、重量7吨左右的重型轴承，还是各类大型机加工件、风电铸件，都能轻松承载、平稳放置，再也不用愁“放不下”的问题，适配90%以上的重工车间重型工件清洗需求，目前已广泛应用于工程机械、智能铸造等重工领域。

　　First, let me give you a set of hard data to directly address the pain points of heavy industry cleaning: This single station rotary spray cleaning machine is specially designed for heavy workpieces, with a tray diameter of 3.2 meters, which is 40% larger than conventional heavy cleaning machine trays on the market. It can directly load up to 8 tons, whether it is large castings with a diameter of less than 2.8 meters, heavy bearings weighing about 7 tons, or various large machined parts and wind power castings, they can be easily carried and placed smoothly, without worrying about the problem of "not being able to fit". It is suitable for more than 90% of heavy industry workshop cleaning needs, and has been widely used in heavy industry fields such as engineering machinery and intelligent casting.

　　很多重工老板吐槽，普通清洗机要么放不下重型工件，要么洗不干净厚重油污——刚从生产线下来的铸件、轴承，表面油污浓度大、附着力强，甚至还有铸造型腔内的残留物，普通喷淋压力不够，根本冲不掉，最后还得靠人工二次擦拭，一天下来“撸铁”清洗的重量就达好几吨，工人累得满头大汗，效率还极低。而这款单工位旋转喷淋清洗机，刚好精准破解这个痛点，核心优势就是“能承重、洗得净、省力气”。

　　Many heavy industry bosses roast that ordinary cleaning machines can't put heavy workpieces down, or they can't clean heavy oil stains - the castings and bearings just off the production line have a high concentration of oil stains on the surface, strong adhesion, and even the residues in the casting cavity. The ordinary spray pressure is not enough, and it can't be washed away at all. Finally, it has to be manually wiped again. The weight of "ironing" cleaning reaches several tons a day. Workers are tired and sweaty, and the efficiency is extremely low. And this single station rotary spray cleaning machine precisely solves this pain point, with the core advantage of "being able to bear weight, clean thoroughly, and save energy".

　　先说说它的核心硬件——3.2米大托盘+8吨承重，实打实的重工配置。托盘采用加厚20mm工业级钢板打造，经过高温淬火处理，硬度达HRC30-35，承重均匀，不会因工件过重变形、塌陷，使用寿命可达12-15年，比普通碳钢托盘寿命长70%以上；托盘可360°匀速旋转，转速可调节，范围在0.5-2r/min，搭配往复式旋转喷淋系统，实现工件全方位无死角清洗，哪怕是工件底部、缝隙里的顽固油污，也能被精准冲刷干净。

　　First, let's talk about its core hardware - a 3.2-meter large tray with an 8-ton load-bearing capacity, featuring a solid heavy-duty configuration. The tray is made of thickened 20mm industrial grade steel plate, which has undergone high-temperature quenching treatment and has a hardness of HRC30-35. It has uniform load-bearing capacity and will not deform or collapse due to heavy workpieces. Its service life can reach 12-15 years, which is more than 70% longer than that of ordinary carbon steel trays; The tray can rotate at a uniform speed of 360 °, with adjustable rotation speed ranging from 0.5-2r/min. Equipped with a reciprocating rotating spray system, it achieves all-round and no dead angle cleaning of the workpiece. Even stubborn oil stains at the bottom and gaps of the workpiece can be accurately washed clean.

　　再看清洗实力，数据说话更有说服力：设备搭载高压往复式旋转喷淋系统，配备16个高压喷淋喷嘴，可实现定点定位、全方位喷淋，喷淋压力可达0.8-1.2MPa，是普通清洗机喷淋压力的2倍以上，搭配80-95℃高温清洗液（温度可智能调节），能快速溶解重型工件表面的厚重油污、铁锈、氧化皮，哪怕是附着多年的顽固污渍，也能在5-8分钟内彻底清洗干净，清洗洁净度达99.5%，比人工清洗洁净度提升70%，完全满足重工工件后续探伤、检修的清洗要求，大幅提升工件检修合格率。

　　Looking at the cleaning strength again, data speaks louder: the equipment is equipped with a high-pressure reciprocating rotary spray system, equipped with 16 high-pressure spray nozzles, which can achieve fixed-point positioning and all-round spraying. The spray pressure can reach 0.8-1.2MPa, which is more than twice the spray pressure of ordinary cleaning machines. Paired with 80-95 ℃ high-temperature cleaning solution (temperature can be intelligently adjusted), it can quickly dissolve heavy oil stains, rust, and oxide scales on the surface of heavy workpieces. Even stubborn stains that have been attached for many years can be thoroughly cleaned within 5-8 minutes, with a cleaning cleanliness of 99.5%, which is 70% higher than manual cleaning. It fully meets the cleaning requirements of subsequent inspection and maintenance of heavy workpieces, greatly improving the qualification rate of workpiece maintenance.

　　更值得一提的是，它的循环过滤功能，既省水又环保，还能节省成本，契合当下重工企业绿色生产的需求。设备内置三重循环过滤系统，过滤精度达30μm，可实时过滤清洗液中的油污、铁屑、杂质，过滤后的清洗液可循环使用，无需频繁更换，比普通清洗机省水60%-70%，污水回收率接近90%，相当于一个小型现场水处理系统。据统计，一台设备每天工作8小时，可节省水资源12-15吨，按工业用水5元/吨计算，每天可节省水费60-75元，每年节省水费2.16-2.7万元；同时，清洗液可循环使用3-4个月，每年可节省清洗液成本2.5-3万元，长期来看，能为重工企业节省一大笔开支。

　　It is worth mentioning that its circular filtration function is not only water-saving and environmentally friendly, but also cost-effective, which meets the current demand for green production in heavy industry enterprises. The device is equipped with a triple circulation filtration system with a filtration accuracy of 30 μ m, which can filter oil stains, iron filings, and impurities in the cleaning solution in real time. The filtered cleaning solution can be reused without frequent replacement, saving 60% -70% water compared to ordinary cleaning machines. The sewage recovery rate is close to 90%, equivalent to a small on-site water treatment system. According to statistics, a device that works 8 hours a day can save 12-15 tons of water resources. Calculated at 5 yuan/ton for industrial water use, it can save 60-75 yuan in water bills per day and 21600-27000 yuan in water bills per year; At the same time, the cleaning solution can be recycled for 3-4 months, which can save 25000 to 30000 yuan in cleaning solution costs annually. In the long run, it can save a lot of expenses for heavy industry enterprises.

　　操作也特别简单，不用请专业机手，车间老员工培训1天就能独立操作。设备配备7寸高清PLC触控面板，操作界面简洁直观，支持一键启动、参数预设，可根据不同工件的油污程度、尺寸，调节喷淋压力、旋转速度、清洗时间，预设5种以上清洗方案，切换工件型号时不用反复调试，操作失误率降低98%以上，大大节省操作时间。

　　The operation is also very simple, there is no need to hire professional operators, and the experienced workshop staff can operate independently after one day of training. The equipment is equipped with a 7-inch high-definition PLC touch panel, with a simple and intuitive operation interface that supports one click start and parameter preset. The spray pressure, rotation speed, and cleaning time can be adjusted according to the degree and size of oil pollution on different workpieces. More than 5 cleaning schemes are preset, and there is no need to repeatedly debug when switching workpiece models. The operation error rate is reduced by more than 98%, greatly saving operation time.

　　补充一组实用数据，方便重工老板参考：这款单工位旋转喷淋清洗机，机身采用1.8-2.2mm厚304不锈钢打造，耐腐蚀性、耐磨性极强，能长期耐受高温清洗液、重工业粉尘的侵蚀，后期维护成本极低，每年仅需800-1200元的保养费用，反观普通重型清洗机，每年维修更换部件至少要3000元；设备功率为25-30kW，每小时耗电量25-30度，按工业用电0.8元/度计算，每小时电费20-24元，能耗比普通重型清洗机低20%以上。

　　Add a set of practical data for the reference of heavy industry bosses: This single station rotary spray cleaning machine is made of 1.8-2.2mm thick 304 stainless steel, with strong corrosion resistance and wear resistance. It can withstand the erosion of high-temperature cleaning solutions and heavy industry dust for a long time, and the maintenance cost is extremely low, only 800-1200 yuan per year. In contrast, ordinary heavy-duty cleaning machines require at least 3000 yuan per year to repair and replace parts; The equipment has a power of 25-30kW and an hourly power consumption of 25-30 kWh. Calculated at an industrial electricity consumption of 0.8 yuan/kWh, the hourly electricity cost is 20-24 yuan, which is more than 20% lower than that of ordinary heavy-duty cleaning machines.

　　对比传统人工清洗，它的效率更是翻倍：一台单工位旋转喷淋清洗机，每天可清洗重型工件30-40件，相当于6-8名人工的工作量，按人均月薪7000元计算，每年可节省人工成本50.4-67.2万元，不仅节省了人工开支，还避免了人工清洗时的安全隐患——重工工件笨重，人工搬运、擦拭时，很容易出现砸伤、烫伤事故，设备全自动操作，可有效降低安全事故发生率90%以上，这也是很多重工企业优先选择它的原因之一。

　　Compared to traditional manual cleaning, its efficiency is doubled: a single station rotary spray cleaning machine can clean 30-40 heavy workpieces per day, equivalent to the workload of 6-8 manual workers. Calculated at an average monthly salary of 7000 yuan per person, it can save labor costs of 504000 to 672000 yuan per year. Not only does it save labor costs, but it also avoids safety hazards during manual cleaning - heavy workpieces are bulky, and it is easy to cause injury and burn accidents during manual handling and wiping. The equipment is fully automated, which can effectively reduce the incidence of safety accidents by more than 90%. This is also one of the reasons why many heavy industry enterprises choose it first.

　　可能有重工老板会问，这么硬核的设备，价格会不会很高？其实完全不用担心，这款单工位旋转喷淋清洗机，源头厂家直供，省去中间商环节，市场报价45-55万元，比同配置进口设备便宜40%-50%，而且支持按需定制，可根据车间场地、工件尺寸，调整托盘直径、承重能力，适配不同重工车间的需求，不管是小型重工车间，还是大型铸造企业，都能完美适配。

　　A heavy industry boss may ask, is the price of such hardcore equipment very high? In fact, there is no need to worry at all. This single station rotary spray cleaning machine is directly supplied by the manufacturer, eliminating the need for intermediaries. The market price is 450000 to 550000 yuan, which is 40% -50% cheaper than imported equipment with the same configuration. It also supports customization according to needs, and can adjust the tray diameter and load-bearing capacity according to the workshop site and workpiece size to meet the needs of different heavy industry workshops. Whether it is a small heavy industry workshop or a large casting enterprise, it can be perfectly adapted.

　　总结来说，这款单工位旋转喷淋清洗机，3.2米大托盘解决“放不下”的痛点，8吨承重适配各类重型工件，高压往复旋转喷淋搞定“洗不干净”的难题，三重循环过滤系统省水又环保，操作简单、耐用省维护，妥妥的重工车间清洗“神器”。对重工老板来说，它不仅能彻底解决重型工件清洗的头疼问题，还能节省人工、水费、清洗液成本，提升工作效率、保障生产安全，契合绿色生产要求，可顺利通过环保验收。不管你是做铸造、机械加工，还是工程机械、新能源装备制造，这款单工位旋转喷淋清洗机，都能帮你轻松破解重工清洗难题，重工老板闭眼冲就对了！大家有任何关于设备参数、定制调整的问题，都可以直接私信我们，一对一为你解答。

　　In summary, this single station rotary spray cleaning machine solves the pain point of "not being able to fit" with a 3.2-meter large tray, adapts to various heavy workpieces with an 8-ton load-bearing capacity, and solves the problem of "not being able to clean" with high-pressure reciprocating rotary spray. The triple circulation filtration system is water-saving and environmentally friendly, easy to operate, durable and maintenance free, making it a perfect tool for cleaning in heavy industry workshops. For heavy industry bosses, it can not only completely solve the headache of cleaning heavy workpieces, but also save labor, water, and cleaning fluid costs, improve work efficiency, ensure production safety, meet green production requirements, and pass environmental protection inspections smoothly. Whether you are engaged in casting, mechanical processing, engineering machinery, or new energy equipment manufacturing, this single station rotary spray cleaning machine can help you easily solve the problem of heavy industry cleaning. Heavy industry bosses just need to close their eyes and rush! If you have any questions about device parameters or customized adjustments, you can directly message us and we will answer them one-on-one.