工业超声波清洗机凭借高效清洁能力，在制造业等领域广泛应用。想要充分发挥其效能，规范且正确的操作必不可少。从清洗前的准备、设备启动运行到清洗后的收尾工作，每个环节都有特定的操作流程和注意要点。

　　Industrial ultrasonic cleaning machines are widely used in manufacturing and other fields due to their efficient cleaning capabilities. To fully utilize its effectiveness, standardized and correct operation is essential. From preparation before cleaning, equipment start-up and operation to final work after cleaning, each link has specific operating procedures and key points to note.

　　清洗前的细致准备

　　Careful preparation before cleaning

　　在使用工业超声波清洗机前，首先要明确清洗对象和污垢类型。不同的工件材质、形状，以及附着的油污、锈迹、碎屑等污垢，对清洗方式和清洗液有不同要求。比如金属工件表面的顽固油污，与塑料工件表面的灰尘杂质，所适用的清洗液和清洗参数就存在差异。确定清洗对象后，选择合适的清洗液至关重要。清洗液分为水基、溶剂基等多种类型，水基清洗液环保且对水溶性污垢去除效果好；溶剂基清洗液则擅长溶解油脂等有机污垢。按照说明书要求，将适量清洗液倒入清洗槽内，同时加入一定比例的清水稀释，确保清洗液浓度符合标准。

　　Before using an industrial ultrasonic cleaning machine, it is necessary to first clarify the cleaning object and the type of dirt. Different workpiece materials, shapes, and attached dirt such as oil stains, rust, and debris have different requirements for cleaning methods and cleaning solutions. For example, the stubborn oil stains on the surface of metal workpieces and the dust impurities on the surface of plastic workpieces require different cleaning solutions and cleaning parameters. After determining the cleaning object, it is crucial to choose the appropriate cleaning solution. Cleaning solutions are divided into various types such as water-based and solvent based. Water based cleaning solutions are environmentally friendly and have good removal effects on water-soluble dirt; Solvent based cleaning solutions are good at dissolving organic dirt such as grease. According to the instructions, pour an appropriate amount of cleaning solution into the cleaning tank and dilute it with a certain proportion of water to ensure that the concentration of the cleaning solution meets the standard.

　　接着，检查清洗机的运行状态。查看设备外观有无损坏，确保电源线、控制面板等部件无破损、无漏电隐患。检查清洗槽内是否洁净，如有残留杂质需及时清理，避免影响清洗效果。同时，确认超声波发生器、加热装置（若有）等核心部件正常，各连接部位牢固。对于循环过滤系统，要检查滤芯是否堵塞，若发现滤芯积聚较多杂质，应及时更换，保证清洗过程中液体的循环畅通。

　　Next, check the operating status of the cleaning machine. Check the appearance of the device for any damage, ensuring that the power cord, control panel, and other components are not damaged or have any potential leakage hazards. Check if the cleaning tank is clean, and promptly clean any residual impurities to avoid affecting the cleaning effect. At the same time, confirm that the core components such as the ultrasonic generator and heating device (if any) are functioning properly, and that all connecting parts are securely fastened. For the circulating filtration system, it is necessary to check whether the filter element is clogged. If a large amount of impurities are found in the filter element, it should be replaced in a timely manner to ensure smooth circulation of liquid during the cleaning process.

　　此外，对待清洗工件进行预处理也很关键。去除工件表面较大的块状杂质、多余的包装物，对于容易松动的零部件，进行加固或拆卸处理，防止在清洗过程中脱落损坏。同时，将工件合理摆放于清洗篮或清洗架上，避免相互堆叠、挤压，确保每个工件都能充分接触清洗液，保证清洗的均匀性和全面性。

　　In addition, pre-treatment of the cleaned workpiece is also crucial. Remove large block like impurities and excess packaging on the surface of the workpiece. For parts that are prone to loosening, reinforce or disassemble them to prevent them from falling off and being damaged during the cleaning process. At the same time, place the workpieces reasonably on the cleaning basket or rack, avoid stacking and squeezing each other, ensure that each workpiece can fully contact the cleaning solution, and ensure the uniformity and comprehensiveness of cleaning.

　　规范启动与运行操作

　　Standardize startup and operation operations

　　准备工作完成后，接通工业超声波清洗机电源，打开设备总开关。此时，设备控制面板亮起，显示相关参数。根据清洗对象和清洗液特性，在控制面板上设置清洗时间、超声波频率、温度（若有加热功能）等参数。一般来说，清洗时间根据污垢程度设定，从几分钟到几十分钟不等；超声波频率常见有低频、高频等，低频适合去除大颗粒污垢，高频对精细工件的深层清洁效果更佳；温度方面，适当提高温度能增强清洗液的活性，但要注意不能超过工件和清洗液的耐受范围。

　　After the preparation work is completed, turn on the power of the industrial ultrasonic cleaning machine and turn on the main switch of the equipment. At this point, the device control panel lights up and displays relevant parameters. According to the characteristics of the cleaning object and cleaning solution, set parameters such as cleaning time, ultrasonic frequency, temperature (if there is heating function) on the control panel. Generally speaking, the cleaning time is set according to the degree of dirt, ranging from a few minutes to several tens of minutes; Ultrasonic frequencies commonly include low frequency, high frequency, etc. Low frequency is suitable for removing large particle dirt, while high frequency has a better deep cleaning effect on fine workpieces; In terms of temperature, increasing the temperature appropriately can enhance the activity of the cleaning solution, but it should be noted not to exceed the tolerance range of the workpiece and the cleaning solution.

　　设置好参数后，按下启动按钮，设备开始运行。此时，观察清洗槽内液体的变化，正常情况下，会看到液体中产生大量细密的气泡，这是超声波空化作用的表现。同时，注意倾听设备运行声音，若出现异常噪音或振动，应立即按下停止按钮，检查设备是否存在部件松动、异常磨损等问题，排除故障后再重新启动。

　　After setting the parameters, press the start button and the device will start running. At this point, observing the changes in the liquid inside the cleaning tank, under normal circumstances, a large number of fine bubbles will be observed in the liquid, which is a manifestation of ultrasonic cavitation. At the same time, pay attention to the sound of the equipment running. If there is any abnormal noise or vibration, immediately press the stop button to check for loose components, abnormal wear, and other issues. After troubleshooting, restart the equipment.

　　在清洗过程中，还需定期观察清洗效果。可以取出个别工件查看表面污垢去除情况，若发现清洗效果不理想，可适当延长清洗时间、调整超声波频率或更换清洗液浓度。对于一些复杂结构或污垢严重的工件，必要时可中途暂停设备，将工件翻面或调整位置，确保各个部位都能得到充分清洗。

　　During the cleaning process, it is also necessary to regularly observe the cleaning effect. Individual workpieces can be taken out to check the removal of surface dirt. If the cleaning effect is not ideal, the cleaning time can be extended appropriately, the ultrasonic frequency can be adjusted, or the concentration of the cleaning solution can be changed. For some complex structures or heavily soiled workpieces, it is necessary to pause the equipment midway, flip or adjust the position of the workpiece to ensure that all parts can be thoroughly cleaned.

　　清洗后的妥善处理与设备维护

　　Proper handling and equipment maintenance after cleaning

　　清洗完成后，设备自动停止运行或按下停止按钮结束清洗。使用专用工具，如夹子、手套等，小心取出清洗篮或工件，避免烫伤（若清洗液温度较高）和划伤。将清洗后的工件放置在干净的区域，进行后续处理，如用清水冲洗去除残留清洗液，再进行干燥、防锈等操作。对于清洗液，若还能继续使用，可通过过滤装置去除其中的杂质后，储存于专用容器中；若清洗液已失效，则按照相关规定进行妥善处理，防止污染环境。

　　After the cleaning is completed, the equipment will automatically stop running or press the stop button to end the cleaning. Use specialized tools such as clips, gloves, etc., carefully remove the cleaning basket or workpiece to avoid burns (if the cleaning solution temperature is high) and scratches. Place the cleaned workpiece in a clean area for subsequent processing, such as rinsing with clean water to remove residual cleaning solution, and then performing drying, rust prevention, and other operations. For cleaning solution, if it can still be used, impurities can be removed through a filtering device and stored in a dedicated container; If the cleaning solution has failed, it should be handled properly according to relevant regulations to prevent environmental pollution.

　　设备使用完毕后，要进行全面清洁和维护。排空清洗槽内的剩余清洗液，用清水冲洗槽体，去除残留污垢和清洗液。对于设备表面，使用干净的湿布擦拭，保持外观整洁。检查设备各部件，如超声波换能器、加热管等，查看是否有结垢、腐蚀等情况，如有需要，按照说明书要求进行清理或维护。定期对设备的电气系统进行检查，确保线路连接牢固，无老化、破损现象。同时，做好设备运行记录，包括使用时间、清洗对象、清洗效果等信息，以便后续分析设备性能和优化清洗工艺。

　　After use, the equipment should be thoroughly cleaned and maintained. Drain the remaining cleaning solution from the cleaning tank, rinse the tank with clean water to remove residual dirt and cleaning solution. For the surface of the equipment, wipe it with a clean damp cloth to maintain a neat appearance. Check all components of the equipment, such as ultrasonic transducers, heating tubes, etc., for scaling, corrosion, etc. If necessary, clean or maintain according to the instructions. Regularly inspect the electrical system of the equipment to ensure that the wiring connections are secure and free from aging or damage. At the same time, keep good records of equipment operation, including usage time, cleaning objects, cleaning effects, and other information, in order to analyze equipment performance and optimize cleaning processes in the future.

　　掌握工业超声波清洗机的正确操作方法，从清洗前的准备、运行中的规范操作到清洗后的维护，每个步骤都做到严谨细致，不仅能确保清洗效果，提高工作效率，还能延长设备使用寿命，为工业生产中的清洁工作提供可靠保障。

　　Mastering the correct operation method of industrial ultrasonic cleaning machine, from preparation before cleaning, standardized operation during operation to maintenance after cleaning, every step is rigorous and meticulous, which not only ensures the cleaning effect and improves work efficiency, but also extends the service life of equipment, providing reliable guarantee for cleaning work in industrial production.

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