10万就能定制！通过式清洗机实操拆解，3工位+304不锈钢，省工又省水

　　You can customize it for 100000 yuan! Through the practical disassembly of the cleaning machine, 3 stations+304 stainless steel, saving labor and water

　　做五金、电子、汽车零部件加工的老板们，是不是都有同一个烦恼：工件清洗又费工、又费水，人工清洗效率低，洁净度还不达标，批量生产时根本跟不上节奏；买大型清洗设备动辄几十万，成本太高，小厂家根本承受不起？今天就给大家唠个高性价比的解决方案——10万块就能定制一台通过式清洗机，全程自动化操作，不用多雇人，还能省水省电，用大白话+实操拆解，搭配实打实的数据，把它的核心优势讲透，不管你是小厂家批量生产，还是中型企业提质增效，看完都能少花冤枉钱。

　　Do bosses in hardware, electronics, and automotive parts processing all have the same problem: workpiece cleaning is labor-intensive and water intensive, manual cleaning efficiency is low, cleanliness is not up to standard, and they cannot keep up with the pace of mass production; Buying large-scale cleaning equipment often costs hundreds of thousands, which is too high for small manufacturers to afford? Today, let me talk about a cost-effective solution - you can customize a through type cleaning machine for 100000 yuan, with fully automated operation, no need to hire extra people, and can save water and electricity. Using plain language and practical disassembly, combined with real data, explain its core advantages clearly. Whether you are a small manufacturer producing in bulk or a medium-sized enterprise improving quality and efficiency, you can save money after reading it.

　　先给大家报个实价，不藏着掖着：市面上常规通过式清洗机，价格大多在15-30万，而我们这款定制款，仅需10万就能拿下，比常规机型便宜30%-60%，而且材质、工位、功能完全能贴合你的生产需求，不用为多余的功能付费，对小中型厂家来说，性价比直接拉满。据统计，目前市面上70%的小中型零部件加工厂家，都在使用这类高性价比定制款通过式清洗机，既能满足清洗需求，又能控制成本。

　　Let me give you a real price first, without hiding anything: Conventional through type cleaning machines on the market are mostly priced between 150000 and 300000 yuan, while our customized model can be purchased for only 100000 yuan, which is 30% -60% cheaper than conventional models. Moreover, the material, workstation, and functions can fully meet your production needs, without having to pay for extra functions. For small and medium-sized manufacturers, the cost-effectiveness is directly maximized. According to statistics, 70% of small and medium-sized component processing manufacturers on the market are currently using this type of cost-effective customized through type cleaning machine, which can meet cleaning needs and control costs.

　　这款通过式清洗机，最核心的亮点就是“材质扎实、工位齐全、省水省电”，先说说材质——全方位采用304不锈钢打造，可能有老板不知道304不锈钢的优势，这里给大家用数据说清楚：304不锈钢是国家公认的食品级、工业级优质材质，耐腐蚀性强，能耐受清洗液的长期浸泡，使用寿命可达8-10年，比普通201不锈钢清洗机寿命长50%以上，而且不易生锈、不易变形，后期维护成本极低，每年仅需500-800元的保养费用，反观普通不锈钢清洗机，每年维修保养费用至少2000元。

　　The core highlight of this through type cleaning machine is "solid material, complete workstations, and water and electricity saving". First of all, let's talk about the material - it is made of 304 stainless steel in all aspects. Some bosses may not know the advantages of 304 stainless steel. Here, we will explain with data: 304 stainless steel is a nationally recognized food grade and industrial grade high-quality material, with strong corrosion resistance and can withstand long-term immersion in cleaning solution. The service life can reach 8-10 years, which is more than 50% longer than ordinary 201 stainless steel cleaning machines. It is not easy to rust or deform, and the maintenance cost is extremely low in the later stage, only requiring 500-800 yuan of maintenance cost per year. On the other hand, ordinary stainless steel cleaning machines have an annual maintenance cost of at least 2000 yuan.

　　再说说它的核心工位设计，全程自动化操作，不用人工干预，工件从进料到出料，一键完成清洗、漂洗、吹干，效率直接拉满。它主要分为3个核心工位+1个隔离工位，每个工位的功能都不一样，搭配精准数据，给大家拆解明白，一看就懂：

　　Speaking of its core workstation design, the entire process is automated without manual intervention. The workpiece is cleaned, rinsed, and dried with just one click from feeding to discharging, and the efficiency is directly maximized. It is mainly divided into 3 core workstations and 1 isolation workstation, each with different functions. With precise data, it is easy to disassemble and understand at a glance:

　　首先是进料传动部分，工件放在链条传送带上，匀速进入各个工位，传送带速度可调节，范围在0.5-1.5m/min，适配不同大小、不同厚度的工件，不管是小型电子零部件，还是中型五金配件，都能平稳传送，传送过程无卡顿、无磕碰，工件损坏率控制在0.1%以内，比人工搬运清洗，损坏率降低90%以上。

　　Firstly, there is the feeding transmission part. The workpiece is placed on a chain conveyor belt and enters each workstation at a constant speed. The speed of the conveyor belt can be adjusted, ranging from 0.5-1.5m/min, to adapt to workpieces of different sizes and thicknesses. Whether it is small electronic components or medium-sized hardware accessories, they can be transported smoothly without any lag or collision. The workpiece damage rate is controlled within 0.1%, which is more than 90% lower than manual handling and cleaning.

　　第一个核心工位是喷淋清洗工位，也是清洗的关键环节。这个工位上下各装有3个高压喷头，总共6个喷头全方位覆盖，喷头压力可达0.3-0.5MPa，能精准冲刷工件表面的油污、铁屑、灰尘，哪怕是工件缝隙里的顽固污渍，也能一次性冲干净，清洗洁净度达99.2%，比人工清洗洁净度提升60%，而且清洗时间短，单件工件清洗仅需10-20秒，批量清洗效率极高。

　　The first core workstation is the spray cleaning workstation, which is also a key step in the cleaning process. This workstation is equipped with 3 high-pressure nozzles on each side, with a total of 6 nozzles covering all directions. The nozzle pressure can reach 0.3-0.5MPa, which can accurately wash away oil stains, iron filings, and dust on the surface of the workpiece. Even stubborn stains in the gaps of the workpiece can be cleaned in one go, with a cleaning cleanliness of 99.2%, which is 60% higher than manual cleaning. Moreover, the cleaning time is short, with single workpiece cleaning only taking 10-20 seconds, and batch cleaning efficiency is extremely high.

　　清洗工位后面，专门设计了一个隔离工位，很多老板可能会忽略这个工位，但它的作用至关重要——核心是隔离清洗工位和漂洗工位，防止两个工位的液体串流、交叉污染，确保漂洗的洁净度，这也是很多廉价清洗机清洗不彻底的关键原因。据测试，配备隔离工位的清洗机，漂洗洁净度可提升30%，工件合格率提高25%。

　　Behind the cleaning station, a dedicated isolation station has been designed. Many bosses may overlook this station, but its role is crucial - the core is to isolate the cleaning station from the rinsing station, prevent liquid flow and cross contamination between the two stations, and ensure the cleanliness of the rinsing process. This is also a key reason why many cheap cleaning machines do not clean thoroughly. According to testing, a cleaning machine equipped with an isolation station can improve rinsing cleanliness by 30% and increase workpiece qualification rate by 25%.

　　第二个核心工位是漂洗工位，和清洗工位一样，上下各装有3个喷头，采用高压喷淋设计，喷头角度可调节，能全方位冲刷工件表面残留的清洗液，确保工件表面无残留、无水印，进一步提升清洗洁净度，满足精密零部件的清洗要求。比如电子零部件、汽车精密配件，经过漂洗后，表面无任何污渍和残留，可直接进入下一生产工序。

　　The second core workstation is the rinsing workstation, which, like the cleaning workstation, is equipped with three nozzles at the top and bottom. It adopts a high-pressure spray design, and the nozzle angle can be adjusted to comprehensively flush the residual cleaning solution on the surface of the workpiece, ensuring that there is no residue or watermark on the surface of the workpiece, further improving the cleaning cleanliness and meeting the cleaning requirements of precision components. For example, electronic components and automotive precision parts, after rinsing, have no stains or residues on the surface and can directly enter the next production process.

　　第三个核心工位是风切工位，也是最后一道工序，主要作用是吹干工件表面的水分，避免工件生锈。这个工位外接压缩空气，配备8-10个高压风嘴，风速可达20-30m/s，能快速吹掉工件表面的水分，吹干效率达98%，工件吹干后可直接打包、入库，不用额外晾晒，节省场地和时间，比自然晾晒效率提升8倍以上，还能避免晾晒过程中的二次污染。

　　The third core workstation is the wind cutting workstation, which is also the last process. Its main function is to dry the moisture on the surface of the workpiece and prevent rusting. This workstation is equipped with 8-10 high-pressure air nozzles, with a wind speed of up to 20-30m/s. It can quickly blow away the moisture on the surface of the workpiece, with a drying efficiency of 98%. After the workpiece is dried, it can be directly packaged and stored without additional drying, saving space and time. It is more than 8 times more efficient than natural drying and can also avoid secondary pollution during the drying process.

　　除了这3个核心工位，机器后部还设计了两个储液槽——清洗储液槽和漂洗储液槽，这也是它省水的核心秘密。两个储液槽都配备了三层过滤系统，能过滤掉液体中的油污、铁屑等杂质，过滤精度达50μm，过滤后的液体可通过水泵循环使用，无需频繁更换，大大节省水资源和清洗液成本。据统计，这款清洗机比普通清洗机省水40%-50%，省清洗液35%-45%，每年可节省水和清洗液成本1.5-2万元。

　　In addition to these three core workstations, the rear of the machine is also designed with two liquid storage tanks - a cleaning liquid storage tank and a rinsing liquid storage tank, which is also the core secret of its water saving. Both storage tanks are equipped with a three-layer filtration system, which can filter out impurities such as oil stains and iron filings in the liquid with a filtration accuracy of 50 μ m. The filtered liquid can be recycled through a water pump without frequent replacement, greatly saving water resources and cleaning liquid costs. According to statistics, this cleaning machine saves 40% -50% water and 35% -45% cleaning solution compared to ordinary cleaning machines, and can save 15000 to 20000 yuan in water and cleaning solution costs annually.

　　补充一组实用数据，方便老板们参考：这款10万定制款通过式清洗机，单日可清洗工件8000-10000件，比人工清洗效率提升10倍以上，可节省3-4名人工，按人均月薪6000元计算，每年可节省人工成本21.6-28.8万元；机器功率为15-20kW，每小时耗电量仅15-20度，按工业用电0.8元/度计算，每小时电费仅12-16元，能耗极低，而且操作简单，新手培训1-2天就能独立操作，不用请专业机手。

　　Add a set of practical data for the convenience of bosses to refer to: This 100000 yuan customized through type cleaning machine can clean 8000-10000 pieces of workpieces in a single day, which is more than 10 times more efficient than manual cleaning and can save 3-4 laborers. Calculated based on an average monthly salary of 6000 yuan per person, it can save labor costs of 216000 to 288000 yuan per year; The machine has a power of 15-20kW and consumes only 15-20 kWh of electricity per hour. Calculated at an industrial electricity consumption of 0.8 yuan/kWh, the hourly electricity cost is only 12-16 yuan. The energy consumption is extremely low, and the operation is simple. Novices can operate independently after 1-2 days of training, without the need to hire professional operators.

　　总结来说，10万就能定制的这款通过式清洗机，堪称小中型加工厂家的“省钱神器”——304不锈钢材质，耐用省维护；3个核心工位+1个隔离工位，清洗洁净度高；循环过滤系统，省水又省清洗液；全程自动化操作，省工又高效，既能满足批量工件的清洗需求，又能控制成本，性价比远超常规清洗机。不管你是做五金、电子，还是汽车零部件加工，这款通过式清洗机都能适配，帮你提质增效、节省成本。大家有任何关于设备定制、工位调整的问题，都可以直接私信我，一对一为你解答。

　　In summary, this through type cleaning machine, which can be customized for 100000 yuan, can be regarded as a "money saving tool" for small and medium-sized processing manufacturers - made of 304 stainless steel material, durable and maintenance saving; 3 core workstations+1 isolation workstation, high cleaning cleanliness; Circulating filtration system, saving water and cleaning solution; Fully automated operation, labor-saving and efficient, can meet the cleaning needs of batch workpieces while controlling costs, and the cost-effectiveness far exceeds conventional cleaning machines. Whether you are working in hardware, electronics, or automotive parts processing, this through type cleaning machine can be adapted to help you improve quality, increase efficiency, and save costs. If you have any questions about equipment customization or workstation adjustment, you can directly message me and I will answer them one-on-one.