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高压去毛刺清洗机实测!替代4-5个熟练工,手机中框去毛刺干净又省成本

来源:http://www.sinokohl.com/ 时间: 2026-02-12 浏览次数: 0

  c高压去毛刺清洗机实测!替代4-5个熟练工,手机中框去毛刺干净又省成本

  High pressure deburring cleaning machine tested! Replace 4-5 skilled workers, remove burrs from the phone frame cleanly and save costs

  做手机零部件加工、五金精密制造的朋友,肯定都被一个难题困扰过--去毛刺。尤其是手机中框,精度要求极高,毛刺又细又小,人工去毛刺不仅费时间、费人力,还容易刮伤产品,良率上不去,人工成本更是一年比一年高。今天就给大家安利一款解决这个痛点的“神器”--高压去毛刺清洗机,结合实测体验,一次性讲明白它的优势,重点说说它怎么替代人工、手机中框去毛刺干不干净、良率高不高,不管是厂家负责人还是从业者,都是纯干货,看完就知道它有多实用。

  Friends who work in mobile phone parts processing and hardware precision manufacturing must have been troubled by a difficult problem - deburring. Especially for the middle frame of mobile phones, high precision is required, and the burrs are fine and small. Manual deburring not only takes time and manpower, but also easily scratches the product, resulting in a high yield rate and increasing labor costs year by year. Today, we will introduce a "miracle tool" to solve this pain point - the high-pressure deburring cleaning machine. Based on practical experience, we will explain its advantages in one go, focusing on how it can replace manual labor, whether the deburring of the phone frame is dry or not, and whether the yield is high or not. Whether it is the manufacturer's leader or the practitioner, they are all pure dry goods. After reading it, you will know how practical it is.

  先跟大家说个最实在的优势,也是厂家最看重的--省人工、省成本!就拿我们这台全自动高压去毛刺清洗机来说,一台设备就能轻松替代4-5个熟练工人,这可不是夸张,是我们实际使用后的真实数据。人工去毛刺,一个熟练工人八小时不停歇,才能完成一定量的手机中框去毛刺工作,而这台设备,八小时的工作量,直接相当于4-5个工人八小时的总和,也就是整整40个小时的人工工作量。

  First of all, let me share with you the most tangible advantage that manufacturers value the most - saving labor and costs! Take our fully automatic high-pressure deburring and cleaning machine as an example, one device can easily replace 4-5 skilled workers. This is not an exaggeration, but the real data after our actual use. Manual deburring requires a skilled worker to work non-stop for eight hours to complete a certain amount of deburring work on the middle frame of a mobile phone. However, for this device, the eight hour workload is equivalent to the total eight hours of 4-5 workers, which is a total of 40 hours of manual work.

  可能有人会算一笔账,一个熟练工人一个月的工资不算低,再加上社保、福利,4-5个工人一个月的人工成本就要好几万。而这台高压去毛刺清洗机,一次性投入后,后期只要做好简单的维护,几乎不用额外增加人力成本,算下来,仅仅3年时间,就能节省足足50万的人工成本,这对任何一家加工厂家来说,都是一笔不小的开支,相当于白赚了一笔利润。

  Someone may calculate that a skilled worker's monthly salary is not low, plus social security and benefits, the labor cost for 4-5 workers per month would be tens of thousands. After a one-time investment, this high-pressure deburring cleaning machine only requires simple maintenance in the later stage, and there is almost no need to increase labor costs. In just 3 years, it can save a whopping 500000 yuan in labor costs, which is a considerable expense for any processing manufacturer, equivalent to making a profit for nothing.

  除了省人工、省成本,大家最关心的,肯定是它的去毛刺效果--尤其是手机中框这种精密零部件,干不干净?良率高不高?答案很明确:比人工去毛刺干净太多,良率也能大幅提升,这也是它能替代人工的核心原因。

  In addition to saving labor and costs, what people are most concerned about is definitely its deburring effect - especially for precision components such as phone frames, can they be cleaned? Is the yield high or not? The answer is clear: it is much cleaner than manual deburring and can significantly improve yield, which is also the core reason why it can replace manual labor.

  手机中框的毛刺,大多藏在边角、缝隙里,肉眼很难看清,人工去毛刺的时候,要么清理不干净,残留的毛刺会影响后续组装;要么用力过猛,刮伤中框表面,导致产品报废,良率一直上不去,有时候甚至不到80%,浪费大量原材料。而高压去毛刺清洗机,就完美解决了这个问题。

  The burrs on the middle frame of mobile phones are mostly hidden in the corners and gaps, which are difficult to see with the naked eye. When manually removing burrs, they are either not cleaned thoroughly, and the residual burrs will affect subsequent assembly; Either apply too much force, scratch the surface of the middle frame, resulting in product scrap, and the yield rate has not improved, sometimes even less than 80%, wasting a large amount of raw materials. And the high-pressure deburring cleaning machine perfectly solves this problem.

  它的核心原理,就是利用高压水流,搭配专用的清洗液,精准冲击手机中框的每一个角落、每一条缝隙,不管是肉眼看不见的细小毛刺,还是附着在表面的油污、杂质,都能被高压水流彻底冲掉,而且力度控制得恰到好处,不会刮伤中框表面,也不会损坏产品的精密结构。

  Its core principle is to use high-pressure water flow, combined with specialized cleaning solution, to accurately impact every corner and gap of the phone frame. Whether it is small burrs that are invisible to the naked eye, or oil stains and impurities attached to the surface, they can be completely washed away by high-pressure water flow, and the force is controlled just right, without scratching the surface of the frame or damaging the precision structure of the product.

  我们实测过,用这台高压去毛刺清洗机处理手机中框,去毛刺后的产品,表面光滑无划痕,边角、缝隙里没有任何毛刺残留,用手触摸没有丝毫卡顿感,完全符合手机组装的精度要求。更关键的是,良率能稳定在98%以上,比人工去毛刺的良率提升了十几个百分点,大大减少了产品报废率,也节省了原材料成本。

  We have tested and found that using this high-pressure deburring cleaning machine to clean the middle frame of a mobile phone, the product after deburring has a smooth surface without scratches, and there are no burrs left in the corners or gaps. There is no sense of jamming when touched by hand, which fully meets the accuracy requirements for mobile phone assembly. More importantly, the yield can remain stable at over 98%, which is more than ten percentage points higher than the yield of manual deburring, greatly reducing the product scrap rate and saving raw material costs.

  很多厂家担心,全自动设备操作起来会不会很复杂?其实完全不用担心,这台高压去毛刺清洗机是全自动运行的,只要工人简单设置好参数,把手机中框放进设备的进料口,设备就会自动完成定位、高压去毛刺、清洗、烘干等一系列流程,全程不用人工干预,工人只需要负责上下料和设备的日常检查就可以。

  Many manufacturers are concerned that operating fully automated equipment may be complicated? In fact, there is no need to worry at all. This high-pressure deburring cleaning machine is fully automatic. As long as the worker sets the parameters simply and puts the phone frame into the feeding port of the equipment, the equipment will automatically complete a series of processes such as positioning, high-pressure deburring, cleaning, drying, etc., without manual intervention throughout the process. The worker only needs to be responsible for loading and unloading materials and daily inspection of the equipment.

  而且它的适配性很强,不仅能处理手机中框,还能处理其他精密五金零部件,比如手机按键、摄像头支架、小型轴承等,不管是平面、曲面,还是复杂的异形结构,都能精准去毛刺、清洗,一台设备就能满足多种产品的加工需求,实用性直接拉满。

  Moreover, it has strong adaptability, not only able to handle the middle frame of mobile phones, but also other precision hardware components such as phone buttons, camera brackets, small bearings, etc. Whether it is flat, curved, or complex irregular structures, it can accurately remove burrs and clean them. One device can meet the processing needs of multiple products, and its practicality can be directly maximized.

  还有一点很重要,人工去毛刺的时候,工人需要长时间重复同一个动作,不仅容易疲劳,还可能因为操作失误导致产品损坏,甚至会伤害到自己;而高压去毛刺清洗机全自动运行,不仅能避免人工操作失误,还能保障工人的操作安全,减少工伤事故的发生,也能提升工人的工作满意度。

  Another important point is that when manually deburring, workers need to repeat the same action for a long time, which not only makes them tired, but may also cause product damage due to operational errors, and even harm themselves; The fully automatic operation of the high-pressure deburring cleaning machine can not only avoid manual operation errors, but also ensure the safety of workers, reduce the occurrence of work-related accidents, and improve workers' job satisfaction.、
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  这里给大家提个醒,选高压去毛刺清洗机,一定要选全自动、高精度的,尤其是做手机中框这种精密零部件加工的,设备的压力调节精度、定位精度都很关键,不然很容易影响去毛刺效果和产品良率。我们这台设备,压力可以根据产品需求灵活调节,定位精度能达到0.01毫米,完全能满足手机中框的加工要求,用了一年多,几乎没有出现过故障,稳定性特别好。

  Here's a reminder for everyone. When choosing a high-pressure deburring cleaning machine, be sure to choose one that is fully automatic and high-precision, especially for precision parts such as mobile phone frames. The pressure adjustment accuracy and positioning accuracy of the equipment are crucial, otherwise it can easily affect the deburring effect and product yield. Our device can flexibly adjust the pressure according to product requirements, with a positioning accuracy of 0.01 millimeters, fully meeting the processing requirements of mobile phone frames. It has been used for more than a year with almost no malfunctions and has excellent stability.

  总结一下,高压去毛刺清洗机,就是精密零部件加工厂家的“省钱神器”“提质神器”--一台设备替代4-5个熟练工人,3年省50万人工成本;手机中框去毛刺干净无残留,良率稳定在98%以上;全自动运行、操作简单、适配性强,还能保障工人安全,一举多得。

  To sum up, the high-pressure deburring cleaning machine is the "money saving tool" and "quality improvement tool" of precision component processing manufacturers - one device replaces 4-5 skilled workers, saving 500000 labor costs in 3 years; The deburring of the phone frame is clean and residue free, with a stable yield rate of over 98%; Fully automatic operation, simple operation, strong adaptability, and can also ensure worker safety, achieving multiple benefits at once.

  对做手机零部件加工、精密五金制造的厂家来说,入手一台高压去毛刺清洗机,不仅能解决人工去毛刺的痛点,还能降低成本、提升产品品质和生产效率,增强自身的市场竞争力。现在越来越多的厂家,都开始替换人工,改用高压去毛刺清洗机,这也是行业发展的大趋势,早入手,早受益。

  For manufacturers of mobile phone parts processing and precision hardware manufacturing, buying a high-pressure deburring cleaning machine can not only solve the pain points of manual deburring, but also reduce costs, improve product quality and production efficiency, and enhance their market competitiveness. More and more manufacturers are starting to replace manual labor and switch to high-pressure deburring cleaning machines, which is also a major trend in the development of the industry. Starting early and benefiting early.

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