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多槽手动超声波清洗机:五金行业高效清洗利器,通用性拉满
来源:http://www.sinokohl.com/ 时间: 2025-12-16 浏览次数: 0
多槽手动超声波清洗机:五金行业高效清洗利器,通用性拉满
Multi slot manual ultrasonic cleaning machine: an efficient cleaning tool for the hardware industry, with versatility and versatility
在五金制造、汽车配件加工等行业中,工件表面的油污、铁屑、粉尘等污渍直接影响产品精度与后续装配质量。传统人工清洗不仅效率低下、清洁不均,还难以处理复杂结构工件的死角污渍。多槽手动超声波清洗机凭借“分槽分工+精准清洁+强通用性”的核心优势,成为五金行业高效清洗的优选设备,既能满足多元清洗需求,又能大幅提升清洁效率与质量。
In industries such as hardware manufacturing and automotive parts processing, oil stains, iron filings, dust, and other stains on the surface of workpieces directly affect product accuracy and subsequent assembly quality. Traditional manual cleaning is not only inefficient and uneven, but also difficult to handle blind spots and stains on complex structural workpieces. The multi slot manual ultrasonic cleaning machine has become the preferred equipment for efficient cleaning in the hardware industry due to its core advantages of "slot division of labor+precise cleaning+strong universality". It can meet diverse cleaning needs while significantly improving cleaning efficiency and quality.
多槽手动超声波清洗机的核心竞争力在于科学的分槽设计与清晰的清洗流程,以三槽式机型为例,三道工序环环相扣,实现“重污剥离-残留清除-精准精洗”的完整清洁闭环。第一道超声波清洗槽是核心除污环节,针对五金工件表面的重油污、顽固铁屑等,通过高频振动产生的“空化效应”,将污渍从工件缝隙、盲孔中彻底剥离,无需人工擦拭即可实现深度清洁。清洗过程中,设备配备的循环过滤系统持续工作,通过进水口吸附表面浮油、浮尘,再从溢流口排出,始终保持清洗液洁净,避免污渍二次附着,确保每一批工件清洗效果一致。
The core competitiveness of the multi slot manual ultrasonic cleaning machine lies in its scientific slot design and clear cleaning process. Taking the three slot model as an example, the three processes are interlocked to achieve a complete cleaning loop of "heavy dirt peeling residual removal precise cleaning". The first ultrasonic cleaning tank is the core decontamination process, targeting heavy oil stains and stubborn iron filings on the surface of hardware workpieces. Through the "cavitation effect" generated by high-frequency vibration, the stains are completely peeled off from the gaps and blind holes of the workpiece, and deep cleaning can be achieved without manual wiping. During the cleaning process, the circulating filtration system equipped with the equipment continues to work, adsorbing surface floating oil and dust through the water inlet, and then discharging from the overflow outlet, always keeping the cleaning solution clean, avoiding secondary adhesion of stains, and ensuring consistent cleaning effect for each batch of workpieces.
第二道超声波漂洗槽承接前序清洗,通过高频振动配合清水冲洗,将工件表面残留的清洗液与细小污渍彻底清除,解决传统清洗“表面干净、缝隙留痕”的痛点,为后续精洗打下基础。第三道鼓泡漂洗槽则实现精准精洗,可根据工件清洁需求调整鼓泡力度,气泡翻滚过程中进一步剥离微量残留,同时起到沥干水分的作用,让工件出料时更洁净干爽,无需额外二次处理。
The second ultrasonic rinsing tank takes over the previous cleaning process, using high-frequency vibration combined with clean water rinsing to thoroughly remove residual cleaning solution and small stains on the surface of the workpiece, solving the pain point of traditional cleaning of "clean surface and visible gaps" and laying the foundation for subsequent fine cleaning. The third bubble rinsing tank achieves precise and precise cleaning, and the bubble strength can be adjusted according to the cleaning needs of the workpiece. During the bubble rolling process, trace residues are further peeled off, while also draining water, making the workpiece cleaner and drier when discharged, without the need for additional secondary treatment.
设备的材质与结构设计充分适配工业场景需求,耐用性与实用性拉满。整机采用韩国浦项2.5厚不锈钢板材制作,耐腐蚀、抗磨损,能长期承受清洗液侵蚀与工业环境损耗,使用寿命远超普通材质设备。台面板采用上翻设计,有效防止清洗过程中水分溢出,保持车间环境整洁;中控门板集成了各槽加热、超声波启动、循环泵控制等功能开关,所有电器元件集中部署在电箱内,操作便捷且维护安全,即便手动操作也能快速上手,降低人工培训成本。
The material and structural design of the equipment are fully adapted to the needs of industrial scenarios, ensuring durability and practicality. The whole machine is made of 2.5-thick stainless steel plate from Pohang, South Korea, which is corrosion-resistant and wear-resistant. It can withstand long-term erosion from cleaning solutions and industrial environmental losses, and its service life far exceeds that of ordinary material equipment. The countertop adopts a flip up design, effectively preventing moisture from overflowing during the cleaning process and keeping the workshop environment clean; The central control door panel integrates various slot heating, ultrasonic start, circulation pump control and other functional switches. All electrical components are centrally deployed in the electrical box, making operation convenient and maintenance safe. Even manual operation can be quickly mastered, reducing manual training costs.
通用性强是这款设备的另一大核心亮点,完美适配五金行业多元清洗需求。无论是汽车配件中的齿轮、螺栓,还是各类五金冲压件、机械零部件,无需更换设备或调整核心结构,仅需根据工件材质与污渍类型微调清洗参数(如加热温度、超声波功率、鼓泡力度),即可实现精准清洁。针对客户个性化需求,设备还支持定制化设计,进一步拓展适配范围,让企业无需为不同工件单独配置清洗设备,大幅降低投入成本。
The strong universality is another core highlight of this device, perfectly adapting to the diverse cleaning needs of the hardware industry. Whether it is gears, bolts, various metal stamping parts, or mechanical components in automotive parts, there is no need to replace equipment or adjust the core structure. Simply adjust the cleaning parameters (such as heating temperature, ultrasonic power, and foaming force) according to the workpiece material and stain type to achieve precise cleaning. In response to personalized customer needs, the equipment also supports customized design, further expanding the scope of adaptation, so that enterprises do not need to separately configure cleaning equipment for different workpieces, significantly reducing investment costs.
实用选型与使用建议
Practical selection and usage suggestions
选型时需根据生产规模与工件类型匹配槽体数量(常见三槽、四槽机型),五金行业批量生产场景优先选择三槽及以上机型,确保清洁流程完整;针对精密五金件,可选择高频超声波模块,避免损伤工件表面。使用过程中,建议将第一道清洗槽加热温度设定在50℃左右,提升油污溶解效率;定期清理循环过滤系统的杂质,更换老化清洗液,确保清洁效果稳定;调整鼓泡力度时,需结合工件洁净度要求,避免力度过大导致工件碰撞损伤。
When selecting, the number of slots should be matched according to the production scale and workpiece type (common three slot and four slot models). For batch production scenarios in the hardware industry, priority should be given to three slot and above models to ensure a complete cleaning process; For precision hardware components, high-frequency ultrasonic modules can be selected to avoid damaging the surface of the workpiece. During use, it is recommended to set the heating temperature of the first cleaning tank at around 50 ℃ to improve the efficiency of oil dissolution; Regularly clean the impurities in the circulating filtration system, replace aging cleaning solution, and ensure stable cleaning effect; When adjusting the bubbling force, it is necessary to consider the cleanliness requirements of the workpiece to avoid excessive force causing collision damage to the workpiece.
多槽手动超声波清洗机以“分槽精准清洁+强通用性+耐用易操作”为核心,精准破解了五金行业清洗效率低、清洁不均、适配性差的痛点。它无需复杂自动化改造,却能通过科学设计实现高效清洁,适配从简单五金件到复杂汽车配件的多元需求,成为五金企业提质增效、降本减耗的重要装备。若需了解具体工件的清洗方案或设备定制细节,可咨询专业厂家获取个性化建议。
The multi slot manual ultrasonic cleaning machine focuses on "precise cleaning of each slot+strong universality+durability and easy operation", accurately solving the pain points of low cleaning efficiency, uneven cleaning, and poor adaptability in the hardware industry. It does not require complex automation transformation, but can achieve efficient cleaning through scientific design, adapt to diverse needs from simple hardware to complex automotive parts, and become an important equipment for hardware enterprises to improve quality and efficiency, reduce costs and consumption. If you need to know the specific cleaning plan for workpieces or the details of equipment customization, you can consult professional manufacturers for personalized advice.
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