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喷淋清洗机:浅谈精密清洗工艺——喷淋清洗
来源:http://www.sinokohl.com/ 时间: 2024-09-03 浏览次数: 0
众所周知,电子车间的洁净度对产品的可靠性具有极其重要的影响,保持高水平的洁净度可以确保产品的品质和稳定性。
As is well known, the cleanliness of electronic workshops has an extremely important impact on the reliability of products, and maintaining a high level of cleanliness can ensure the quality and stability of products.
关键电子零部件在制造过程避免受到外部污染是关重要的。若电子零部件受到污染,将增加故障和缺陷的风险,降低产品的可靠性和寿命。因此,清洗工艺成为了电子制造过程难以割舍的一个环节。
It is crucial to avoid external contamination during the manufacturing process of critical electronic components. If electronic components are contaminated, it will increase the risk of malfunctions and defects, and reduce the reliability and lifespan of the product. Therefore, the cleaning process has become an indispensable part of the electronic manufacturing process.
喷淋清洗设备的清洗机理喷淋清洗过程主要借助于喷淋清洗设备,将水基或半水基型清洗剂高压喷射到工件表面进行清洗。其工作原理是通过高压泵将清洗剂加压到一定程度,通过的喷嘴将清洗剂喷洒到工件表面,借助于高压冲击力,结合清洗剂的润湿、溶解、乳化、皂化等方式将污染物从工件表面或间隙中去除剥离,从而达到的清洗效果。
The cleaning mechanism of spray cleaning equipment mainly relies on spray cleaning equipment to high-pressure spray water-based or semi water-based cleaning agents onto the surface of the workpiece for cleaning. Its working principle is to pressurize the cleaning agent to a certain degree through a high-pressure pump, and spray the cleaning agent onto the surface of the workpiece through a professional nozzle. With the help of high-pressure impact force, combined with the wetting, dissolution, emulsification, saponification and other methods of the cleaning agent, pollutants are removed and peeled off from the surface or gaps of the workpiece, thus achieving efficient cleaning effect.
喷淋清洗设备主要应用于工业制造领域,常用于去除机械设备、工业零件、管道表面的油脂和其他污垢等,在电子制造行业,印刷电路板(PCB)生产过程PCB表面上的化学物质和助焊剂残留,食品加工和医药领域的加工设备、管道和其他工业零件等各种行业。
Spray cleaning equipment is mainly used in the industrial manufacturing field, commonly used to remove grease and other dirt from mechanical equipment, industrial parts, and pipeline surfaces. In the electronic manufacturing industry, chemical substances and flux residues on the surface of printed circuit boards (PCBs) during the production process, as well as in various industries such as food processing and pharmaceutical processing equipment, pipelines, and other industrial parts.
影响喷淋清洗效果的主要因素有以下:
The main factors affecting the effectiveness of spray cleaning are as follows:
●清洗设备的压力:清洗过程中喷淋压力会直接影响清洗效果,喷淋压力越大,工件表面的冲击力和剪切力越大,清洗效果越好,但对于柔性材料或敏感材料需控制喷淋压力上限,防止对材料表面或工件可靠性造成损伤。●喷淋角度:正确的喷淋角度和位置可以确保清洗剂均匀无死角的覆盖到工件的表面,从而达到的清洗效果。●清洗剂的选择:清洗剂的效果与清洗剂的浓度密切有关。过低的浓度可导致无法有效的污染物,无法达到预期的清洗效果;而过高的浓度则可能会导致清洗剂的残留,从而产生大量漂洗废水。
Pressure of cleaning equipment: The spray pressure during the cleaning process will directly affect the cleaning effect. The higher the spray pressure, the greater the impact and shear forces on the surface of the workpiece, and the better the cleaning effect. However, for flexible or sensitive materials, the upper limit of the spray pressure should be controlled to prevent damage to the material surface or workpiece reliability. Spray angle: The correct spray angle and position can ensure that the cleaning agent covers the surface of the workpiece evenly without dead corners, thereby achieving the best cleaning effect. The selection of cleaning agents: The effectiveness of cleaning agents is closely related to their concentration. Low concentration can lead to ineffective removal of pollutants and inability to achieve the expected cleaning effect; Excessive concentration may lead to residual cleaning agents, resulting in a large amount of rinsing wastewater.
●温度和时间:在清洗过程中,清洗温度的控制会影响清洗效果,同时也会影响清洗剂的消耗量和设备的使用寿命。清洗时间的长短也会影响清洗效果,清洗时间过短会导致清洗不彻底,而过长则会造成资源的浪费。●喷淋设备的定期保养:定期对设备进行维护和保养,检查管道、喷嘴的清洁度可确保设备的清洗效果,同时也可以延长设备的使用寿命。总之,喷淋清洗设备的主要是通过高压水流的冲击力将物体表面的污垢剥离,达到清洗的效果。在清洗过程中,还需要控制系统对设备进行精确控制,以保证清洗效果和设备的性。
Temperature and time: During the cleaning process, controlling the cleaning temperature can affect the cleaning effect, as well as the consumption of cleaning agents and the service life of the equipment. The length of cleaning time can also affect the cleaning effect. A too short cleaning time can lead to incomplete cleaning, while a too long cleaning time can cause waste of resources. Regular maintenance of sprinkler equipment: Regular maintenance and upkeep of the equipment, checking the cleanliness of pipelines and nozzles, can ensure the cleaning effect of the equipment and also extend its service life. In short, the main function of spray cleaning equipment is to remove dirt from the surface of objects through the impact force of high-pressure water flow, achieving the cleaning effect. During the cleaning process, it is also necessary to control the equipment accurately by the control system to ensure the cleaning effect and the safety of the equipment.
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