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全自动多槽超声波清洗机操作流程与注意事项
来源:http://www.sinokohl.com/ 时间: 2025-10-24 浏览次数: 0
操作前准备
Pre-operation preparation
1.操作前,准备设备检查电源线是否完好,确认电压匹配(220V/50Hz或110V/60Hz),确保清洗槽内没有残留物或上次清洗的碎屑,检查排水阀是否完全关闭(重要!)
Before operation, prepare the equipment to check if the power cord is intact, confirm voltage matching (220V/50Hz or 110V/60Hz), ensure that there are no residues or debris from the previous cleaning in the cleaning tank, and check if the drain valve is completely closed (important!)
2.配置金属零件的清洁液:碱性清洁剂(pH 精密仪器9-11:中性清洁剂(pH 6-8)光学元件:根据清洗对象选择专用光学清洗液:按比例稀释(一般为5%-10%),使用去离子水效果更好。液位应高于换能器位置但不超过MAX刻度线(建议液位高度:8-10厘米)。
2. Prepare cleaning solution for metal parts: alkaline cleaning agent (pH precision instrument 9-11: neutral cleaning agent (pH 6-8)) optical components: choose specialized optical cleaning solution according to the cleaning object: dilute proportionally (usually 5% -10%), and use deionized water for better effect. The liquid level should be higher than the transducer position but not exceed the MAX scale line (recommended liquid level height: 8-10 centimeters).
3.预处理大块污渍。首先,用无尘布擦拭细小零件。必须安装专用清洁篮(避免直接接触槽底)。特殊精密工件建议使用防静电夹具固定。
3. Pre treat large stains. Firstly, wipe the small parts with a dust-free cloth. Special cleaning baskets must be installed (to avoid direct contact with the bottom of the groove). It is recommended to use anti-static fixtures to fix special precision workpieces.
标准开机操作流程
Standard startup operation procedure
1.开机预热 金属件:设定50-60℃ 塑料件:不超过40℃
1. Preheat metal parts during startup: set to 50-60 ℃ Plastic parts: not exceeding 40 ℃
等待温度达到设定值(约5-10分钟) 空载运行2-3分钟(使换能器达到稳定状态)
Wait for the temperature to reach the set value (about 5-10 minutes) and run without load for 2-3 minutes (to make the transducer reach a stable state)
2.装载物品 单次装载量不超过槽体有效容积的70%
2. The single loading capacity of loaded items shall not exceed 70% of the effective capacity of the tank
确保物品完全浸没且不重叠
Ensure that items are completely submerged and not overlapping
特殊形状工件需调整摆放角度(如管状件竖直放置
Special shaped workpieces require adjustment of the placement angle (such as vertical placement of tubular parts)
清洗后处理
Post cleaning treatment
1.物品取出 使用防静电镊子或洁净手套
1. Use anti-static tweezers or clean gloves to remove items
复杂结构件需用高压气枪(0.2-0.3MPa)吹净缝隙液体
Complex structural components require high-pressure air guns (0.2-0.3MPa) to blow away the gap liquid
2.干燥处理 初级干燥:无尘室静置 终极干燥:真空干燥箱(可选)
2. Drying treatment: Primary drying: Cleanroom static ultimate drying: Vacuum drying oven (optional)
耐高温件:洁净烘箱80℃/15-20分钟
High temperature resistant parts: Clean oven 80 ℃/15-20 minutes
精密件:选择隧道炉或者烘干槽
Precision parts: choose tunnel furnace or drying trough
3.设备维护 换能器检查(阻抗测试)
3. Equipment maintenance transducer inspection (impedance testing)
使用10%柠檬酸溶液除垢循环30分钟
Use a 10% citric acid solution to remove scale and cycle for 30 minutes
立即排空使用过的清洗液
Immediately drain the used cleaning solution
用软毛刷+中性清洁剂清洗槽体
Clean the tank with a soft bristled brush and neutral detergent
每月深度维护:
Monthly in-depth maintenance:
1.首先,用无尘布擦拭细小零件。必须安装专用清洁篮
Firstly, wipe the small parts with a dust-free cloth. Special cleaning basket must be installed
(避免直接接触槽底)。特殊精密工件建议使用防静电夹具固定
(Avoid direct contact with the bottom of the groove). It is recommended to use anti-static fixtures to fix special precision workpieces
关键注意事项
Key precautions
1.安全警告 关闭加热功能
1. Safety warning: Turn off the heating function
保证通风良好
Ensure good ventilation
配备防爆装置
Equipped with explosion-proof devices
严禁清洗易燃易爆物品(如带电解电容的PCB)
It is strictly prohibited to clean flammable and explosive materials (such as PCBs with electrolytic capacitors)
2.特殊材质处理 软金属(金/银):缩短至3-5分钟
2. Special material treatment for soft metal (gold/silver): shortened to 3-5 minutes
多孔材料(陶瓷):需后续真空干燥
Porous materials (ceramics): require subsequent vacuum drying
复合材料:先做小样测试
Composite materials: Conduct sample testing first
质量控制
quality control
1.清洁度检测 颗粒计数器(≤5μm颗粒)
1. Cleanliness detection particle counter (≤ 5 μ m particles)
表面张力测试(≥72dyn/cm)
Surface tension test (≥ 72dyn/cm)
目检:白炽灯下无可见残留
Visual inspection: No visible residue under incandescent lamp
仪器检测:
Instrument testing:
2.记录要求 参数设置(时间/温度/频率)
2. Record the required parameter settings (time/temperature/frequency)
清洗剂批次号
Cleaning agent batch number
操作人员
operator
每次操作需记录:
Record each operation:
保存期限:至少1年
Shelf life: at least 1 year
本文由 全自动多槽超声波清洗机 友情奉献.更多有关的知识请点击 http://www.sinokohl.com/ 真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.
This article is a friendly contribution from the fully automatic multi slot ultrasonic cleaning machine For more related knowledge, please click http://www.sinokohl.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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