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通过式喷淋清洗设备工艺流程

来源:http://www.sinokohl.com/ 时间: 2024-07-09 浏览次数: 0

通过式喷淋清洗设备清洗过程由PLC可编程自动控制,设备由喷洗室、储液箱、循环过滤系统、加热系统、切水系统、除油系统、烘干系统。其工作原理是通过高压水喷淋冲击工件表面并结合清洗剂的化学去污、除油、切水能力,从而使工件达到洁净的目的。

The cleaning process of the spray cleaning equipment is programmable and automatically controlled by PLC. The equipment consists of a spray room, a liquid storage tank, a circulating filtration system, a heating system, a water cutting system, an oil removal system, and a drying system. Its working principle is to use high-pressure water spray to impact the surface of the workpiece and combine it with the chemical cleaning, oil removal, and water cutting capabilities of the cleaning agent, so as to achieve the goal of cleanliness of the workpiece.

工作过程是操作者将工件直接放置到设备的传动网链上;开启设备,工作方式选择自动运行,直到下料,此即完成一个工作循环进入下一工作循环,连续进行。

The working process involves the operator placing the workpiece directly onto the transmission network chain of the equipment; Turn on the device, select automatic operation as the working mode, and continue until the material is discharged. This completes one working cycle and enters the next one continuously.

本机采用自动输送清洗,运行平稳,节拍随后工序可调,清洗效果好,生产效率高。具有结构合理,性能稳定、使用寿命长等特点,是理想的冲压件等工件的清洗干燥设备。20230315035146666.png

This machine adopts automatic conveying and cleaning, running smoothly, with adjustable rhythm and subsequent processes. The cleaning effect is good and the production efficiency is high. It has the characteristics of reasonable structure, stable performance, and long service life, making it an ideal cleaning and drying equipment for stamping parts and other workpieces.

设备主要由自动输送链、喷洗室、喷淋系统、除油装置、过滤循环系统、切水系统、烘干系统及电器控制系统等组成。详见附件结构总装图。

The equipment mainly consists of an automatic conveying chain, a washing room, a spraying system, an oil removal device, a filtration and circulation system, a water cutting system, a drying system, and an electrical control system. Please refer to the attached structural assembly diagram for details.

1、自动输送链:传送不锈钢材质、链条传动,连续通过式前进,确保清洗篮框平稳、精确运行。

1. Automatic conveying chain: conveying stainless steel material and chain transmission, continuously advancing through, ensuring smooth and accurate operation of the cleaning basket frame.

2、喷淋系统:喷淋清洗共两套,一道采用药剂喷淋清洗,二道采用喷淋漂洗,三道采用喷淋漂洗、四道采用喷淋漂洗,五道采用喷淋防锈、内腔设喷管,喷管上设不锈钢喷嘴,上下喷淋管喷嘴间错布置,使清洗工件全方面在清洗区域确保工件清洗时无喷淋盲区,保证工件清洗的洁净度。

2. Spray system: There are two sets of spray cleaning, one is using chemical spray cleaning, the second is using spray rinsing, the third is using spray rinsing, the fourth is using spray rinsing, the fifth is using spray rust prevention, and the inner cavity is equipped with spray pipes. Stainless steel nozzles are installed on the spray pipes, and the nozzles of the upper and lower spray pipes are arranged in a staggered manner to ensure that there are no spray blind spots when cleaning the workpiece in the cleaning area, ensuring the cleanliness of the workpiece cleaning.

3、除油装置:由于前清洗工位的处理量较大,所以清洗液中的含油量较多,为了防止排水中含油量过大,此工位设有除油系统。

3. Oil removal device: Due to the large processing capacity of the front cleaning station, there is a higher oil content in the cleaning solution. In order to prevent excessive oil content in the drainage, this station is equipped with an oil removal system.

4、过滤循环系统:循环过滤槽内清洗剂,提高清洗效果。采用袋式过滤器。

4. Filter circulation system: Circulates the cleaning agent inside the filter tank to improve the cleaning effect. Using bag filters.

5、切水系统:切水腔内单独排放到总排水管中,在进料和出料外设有隔离段,防止水雾互窜;前后部设可拆式检修窗,以便于设备检修和清理。

5. Water cutting system: The water cutting chamber is separately discharged into the main drainage pipe, and there are isolation sections outside the feed and discharge to prevent water mist from flowing together; Install detachable maintenance windows at the front and rear for easy equipment maintenance and cleaning.

6、抽气系统:各个喷淋与风切段都在侧面开有抽气孔连接主管,主管前端配置有除雾塔内装拉西环,配备离心风机进行抽气

6. Air extraction system: Each spray and wind cutting section is connected to a main pipe with air extraction holes on the side. The front end of the main pipe is equipped with a Lassie ring inside the defogging tower and a centrifugal fan for air extraction

7、电器控制系统:独立控制柜,内装PLC可编程控制器、变频器、接触器等主令电器控制元件,选用进口元器件组装,性能稳定、可靠,使用寿命长,控制线路见电气控制图。

7. Electrical control system: independent control cabinet, equipped with PLC programmable controller, frequency converter, contactor and other main electrical control components, assembled with imported branded components, stable and reliable performance, long service life, control circuit as shown in the electrical control diagram.

本文由通过式清洗机友情奉献.更多有关的知识请点击: http://www.jnthcsb.com真诚的态度.为您提供为的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

This article is dedicated by the Passing Cleaning Machine. For more information, please click: http://www.jnthcsb.com Sincere attitude. We will provide you with comprehensive service. We will gradually contribute more relevant knowledge to everyone. Stay tuned

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